Avanti CF103 User Manual

AVANTI WORK CAGEUser’s Manual and Installation ManualModel SHARK

10 AVANTI Work Cage for Wind Turbines 4. Description of equipment 4.1 PurposeThe work cage described in this User’s Manual serves the following pu

User’s Manual 11 4.5 Components 4.5.1 Cabin overviewFig. 1 Double door Fig. 1a Sliding door112222567MATERIALE: 3M 7980 hvid polyesterfoliesort

12 AVANTI Work Cage for Wind Turbines 1224564561 Cabin2 4 door3 Drive and safety wires4 Guide wire 5 Wire guides6 Bottom safety stopFig. 1b

User’s Manual 13 4.5.2 Cabin with safety gripping device, traction hoist, electrical control box and pendant control Fig. 2 1 Cabin2 Traction

14 AVANTI Work Cage for Wind Turbines Shark A B C D E F G1) N H L 380 960 600 650 475 75 1020/1150 990 3500 XL 480 960 800

User’s Manual 15 Shark A B C D E G1) M N L 380 960 600 650 475 1020/1150 2400 990Fig. 3b Dimensions double door and half roller

16 AVANTI Work Cage for Wind Turbines Shark A B C D E F G1) M/N H M 380 600 600 650 285 102 660 615 3500Fig. 3c Dimensions r

User’s Manual 17 4.5.4 Drive system, safety gripping device and controlsFig. 4 Traction hoist LE500PFig. 5 Safety brakeBSO 500EFig. 7 Electricalc

18 AVANTI Work Cage for Wind Turbines 4.6 Safety devices4.6.1 Safety brakeElectromagnetic spring-loaded brake which en-gages automatically- on r

User’s Manual 19 gency release red button from outside the cabin as well as using a M5 triangular key from inside the cabin.4.6.11.2 Double door:A

Date of publication:4th UL Edition: November 2010 Revision 2: 25/08/11Manufacturer:AVANTI Wind Systems A/S Høgevej 193400 Hillerød DenmarkP: +45 4824

20 AVANTI Work Cage for Wind Turbines 5.1 Work cagea) Before every operation, ensure that the traction hoist, the safety brake, and all auxiliar

User’s Manual 21 5.4 Automatic operation controlPerform only this inspection if function AUTO-MATIC is installed.a) Push EMERGENCY STOP button o

22 AVANTI Work Cage for Wind Turbines Transportation of people in AUTOM. mode is forbidden. 6.1 Entry and exitTo ensure safe entry and exit:a)

User’s Manual 23 If a power failure or an operation fault etc. interrupts the lift, a manual EMERGENCY descent is possible.7.1 EMERGENCY descenta)

24 AVANTI Work Cage for Wind Turbines 8. What to do if the safety gripping device engagesIf the safety brake engages simply disengage by pusing do

User’s Manual 25 9. Remedying break-downs1. All tests and repairs of the electronic compo-nents should be performed by an authorised electrician o

26 AVANTI Work Cage for Wind Turbines work cage goesdown but not upSTOPMotor hums loudly or wire ropes squeak,but the work cage can go both up an

User’s Manual 27 work cage will go up but not down!STOPGreen lampnot lit although operation is normalSTOPIf these steps do not clarify the cause

28 AVANTI Work Cage for Wind Turbines CAUTION! Wear protective gloves when handling wires.11.1 Parking the work cageAscend the work cage unt

User’s Manual 29 12.1 Yearly inspectionHave the entire system, especially the traction hoist and the safety brake tested by an AVANTI trained exp

20101118-SA13063 SA13063, 2003 December 01 2010 November 18 Issued to: AVANTI WIND SYSTEMS A

30 AVANTI Work Cage for Wind Turbines Fig. 18 Wire diameterFig. 19Wire strap/loop, which cannot be unwoundLoop knot forming when a wire loop is p

User’s Manual 31 13. Ordering spare partsFig. 21Rating plate onthe work cage back frameInformation signsOperating instructions inside the liftQUICK

32 AVANTI Work Cage for Wind Turbines Installation ManualPlease familiarise yourself with these instructions and the User Manual (Model SHARK) be

Installation Manual 33 Fig. 11.1 Parts list - SHARK Sliding door3031 32292627281341415743171156242112181619, 2042, 4336 37382132522 23839409104134

34 AVANTI Work Cage for Wind Turbines Parts list - SHARK Sliding doorPos. Item no. Part description Pcs Reference1 45303112 Top(Shark L) 12

Installation Manual 35 Parts list - SHARK Sliding doorPos Part no. Part description Pcs Reference36 45303143 Top stop bar /UL 137 79999503 Th

36 AVANTI Work Cage for Wind Turbines Fig. 11.2 Parts list - SHARK Double door1330429 27 14 15263132, 333910917115414019, 20161812343536213252122

Installation Manual 37 Parts list - SHARK Double doorPos Part no. Part description Pcs Reference1 45303112 Top (Shark) 12 45303107 Spine(Sha

38 AVANTI Work Cage for Wind Turbines Parts list - SHARK Double doorPos Part no. Part description Pcs Reference37 45303128 Bottom stop bar,

Installation Manual 39 1918211 171233352381336162021282224272526134141563431325791029,30Fig. 11.3 Part list - Shark Half Roller door

4 AVANTI Work Cage for Wind Turbines PageUser’s manual 1. Explanations of symbols used in this manual ... 7

40 AVANTI Work Cage for Wind Turbines Pos Part no. Part description Pcs Reference1 45303112 / 45303175Top:SharkL/SharkXL 12 45303107 / 45303

Installation Manual 41 Pos Part no. Part description Pcs Reference45512023 Counterweight 31 kg45541011 "Warning", UL - & CSA approve

42 AVANTI Work Cage for Wind Turbines Fig. 1311224 28226181921271073325,2691343534141551117, 18223820133130291632301.4 Parts list - SHARK roller

Installation Manual 43 1.4 Parts list - SHARK roller doorPos Part no. Part description Qty Reference1 45303326 Top Shark M roller door 12 4530310

44 AVANTI Work Cage for Wind Turbines 1.4 Parts list - SHARK roller doorPos Part no. Part description Qty Reference45512005 Shacke, 2 tonnes4530

Installation Manual 45

46 AVANTI Work Cage for Wind Turbines 2.1 Tower topWire lengths depend on tower height and should be specified when ordering. The coils are marked

Installation Manual 47 2.2 Measures for positioning of wiresFig. 6Minimum shaft clearance dimen-sions required for the work cage to run, and dista

48 AVANTI Work Cage for Wind Turbines 2.3 Securing the guide wire - ground levelIMPORTANT: Before feeding guide wires through the platform place

Installation Manual 49 2.3.4 Tensioning of the guide wires Ø12 mmTighten the wires by hand and mark with a water-resistant marker. Measure the d

User’s Manual 5 8. What to do if the safety gripping device engages ... 24 9. Remedying break-downs ...

50 AVANTI Work Cage for Wind Turbines Connections2.4.1 Power supplyDANGER!The electrical connection of the traction hoist must be made in accorda

Installation Manual 51 CAUTION! Wear protective gloves when handling wires.2.5.1 Drive wire installation a) Remove protection guard above ro

52 AVANTI Work Cage for Wind Turbines The drive wire is fastened as described in point 2.6.1 beneath and the safety wire is fastened in one of thr

Installation Manual 53 Fig. 13b Method 3: safety brake safety wire. Left wire with push spring on lift viewed from the front 2.6.3 Safety wire

54 AVANTI Work Cage for Wind Turbines 2.7 Wire fix alignmentHaving mounted the work cage, the wires, and the power, the wire fix fittings are adjust

Installation Manual 55 2.8 Adjustment of top stop discThe top stop disc is adjusted so the operation limit stop switch stops the work cage in alig

56 AVANTI Work Cage for Wind Turbines 4. Inspection before initial useAn officially recognised expert must:a) Inspect the work cage as specified i

Appendix A 57 Appendix A: Adjusting instructions for overload limiter CAUTION! Avoid injuries by strictly following the instructions! a) Verifica

58 Appendix A3 Overload limiter 3.1 Function (Fig. 16)The traction hoist wire rope under load (1) ac-tivates the lever (3) by means of the deflect

Appendix B 59 Test report of annual inspectionOnly for work cages in wind turbinesDate of testing: Oper. hours counter: For each position check „

6 AVANTI Work Cage for Wind Turbines Avanti Wind Systems A/S warrants that commencing from the date of shipment to the Customer, and continuing fo

60 Appendix BTest report of annual inspectionOnly for work cages in wind turbinesDate of testing: Oper. hours counter: For each position check „

Appendix B 61 Test report of annual inspectionOnly for work cages in wind turbinesDate of testing: Oper. hours counter: For each position check „

62 Appendix CReport of Defects found during annual inspection:Pos. No. in Item tested Description of defectTest ReportTested bySignaturewww.avant

AustraliaAvanti Wind Systems PTY LTDUnit 15 / 160 Lytton Road Morningside 4170 · QueenslandP: +61 (0) 7 3902 1445 · F: +61 (0)7 3902 1252ChinaAvanti

User’s Manual 7 1. Explanation of symbols used in this manualSymbol Signal word Meaning Possible injury if not observedSafety instructions IMM

8 AVANTI Work Cage for Wind Turbines 2. CautionsCAUTION! Avoid injury – follow all instructions!a) Installation and/or maintenance and/or opera

User’s Manual 9 3. Instructionsa) Before and after using, check all parts for proper function and damage to component parts. Do not use a damaged